TOPIC: BUFFING

DIRECTION: Choose the correct answer from the lettered options.

1. Operation may be done by ________.

i. hand with a stationary polisher

ii. Die grinder

iii. may be automated using specialized equipment

A. i only

B. ii only

C. iii only

D. i, ii and iii

The correct answer is option [D]

2. In buffing, rough abrasives remove imperfections within the metal surface like

________.

i. pit

ii. nicks

iii. lines and scratches

A. iii only

B. i, ii and iii

C. i only

D. ii only

The correct answer is option [B]

3. The sketch below is a metal finishing machine. It is a ________.

A. bench grinder

B. pedestral grinder

C. machine

D. sanding machine

The correct answer is option [C]

4. The sketch below is a metal finishing machine. The part marked Y is the ________.

A. grinding wheel

B. pedestrial grinding wheel

C. wheel

D. sanding wheel

The correct answer is option [C]

5. The compounds which are made into cakes were mixed with _______

TOPIC: CASTING DEFECTS

DIRECTION: Choose the correct answer from the lettered options.

1. Longitudinal facial crack which occurs in continuous casting processes is due to

________.

i. primary uneven cooling

ii. secondary uneven cooling

iii. molten steel poor chemical compositions qualities etc.

A. i only

B. ii only

C. iii only

D. i, ii and iii

The correct answer is option [D]

2. Uneven cooling rates of casting may result in ________.

 A. blow holer

 B. cold shuts

 C. hard spots

 D. cracks

 E. sponginess

The correct answer is option [C]

3. The defect which occurs when the liquid melt leaks out the mould due to faulty

mould or flask is called _________.

 A. drops

 B. scabs

 C. run out

The correct answer is option [C]

4. Which of these methods of casting does not have a more robust mould?

 A. Centrifugal casting

 B. Die casting

 C. Sand casting

 D. Investment casting

The correct answer is option [C]

5. Blowholes are caused by larger gas bubbles due to ________.

i. air entrained in the melt

ii. steam or smoke from the casting sand

iii. gases from the mould

A. i only

B. ii only

C. iii only

D. i, ii and iii

The correct answer is option [D]

6. When moulding sand becomes incorporated into the casting metal, this decreases

the ductility, fatigue strength and fracture toughness of the casting. This defect is

caused by ________.

i. sand with too little strength

ii. fast pouring velocity

iii. under heated molten metal

A. i only

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